Why consumer units are upgraded
Common reasons include outdated fuse boards, older plastic consumer units, poor condition or damage, poor labelling, lack of spare capacity, no RCD protection, outdated Type AC RCDs, no surge protection, repeated tripping, EICR remedial requirements, or future provision for EV charging, garden supplies, solar readiness, battery readiness, smart-home systems or other increased loads.
Old PVC/plastic consumer units and escape routes
Older plastic consumer units are not automatically unsafe solely because they are plastic. However, their location, condition, enclosure integrity, signs of thermal damage, cable entries, circuit protection and suitability should be reviewed. Particular care is needed where older plastic consumer units are located in escape routes, under stairs, communal areas or other fire-safety-sensitive locations. Modern consumer units are commonly metal-clad or non-combustible in domestic settings where required or applicable, and fire containment, cable entries, missing blanks, damaged enclosures and signs of thermal damage may all require action depending on the condition found.
Surge protection
VLV normally includes or specifies surge protection as part of modern consumer unit upgrades, unless there is a clear, documented reason not to. Surge protection is assessed in line with the current edition of BS 7671, the agreed design, the existing installation and manufacturer instructions. SPDs help protect against transient overvoltages, and modern properties contain sensitive electronic equipment, smart controls, EV chargers, appliances, LED drivers, heating controls, networking equipment and other loads that can be affected by surges. SPD selection and installation must follow BS 7671 Section 443 / Section 534 principles and manufacturer instructions, including overcurrent protection selected and installed in accordance with the manufacturer's requirements. VLV's standard approach is to treat SPD protection as part of a proper modern consumer unit design.
Type AC RCDs and modern loads
VLV does not generally specify Type AC RCDs as the preferred protection for modern consumer unit upgrades. Many modern loads can include electronic components or DC leakage characteristics, so Type A RCBO/RCD protection is generally more appropriate for typical modern domestic and small commercial installations. Examples include EV chargers, washing machines, dishwashers, induction hobs, LED drivers, power supplies, heating controls, smart controls and electronic appliances. This does not mean every existing Type AC RCD automatically makes an installation dangerous, but Type AC is not VLV's preferred modern upgrade approach.
Why VLV commonly installs FuseBox RCBO boards
VLV primarily installs all-RCBO consumer units where suitable. This gives each final circuit its own combined overcurrent and residual current protection. FuseBox is commonly used by VLV where suitable because its consumer unit and protective device range is practical for many domestic and small commercial installation arrangements. Final equipment selection depends on the property, circuit count, installation method, available space, earthing arrangement, design requirements and agreed specification.
RCBO boards for simpler fault separation
With an all-RCBO consumer unit, if a fault occurs, the fault is more likely to be limited to the affected circuit rather than causing a whole RCD-protected section of the property to lose power. This can make installations simpler for customers, easier to fault-find and more practical for modern homes, where suitable.
- Simpler for customers
- Better fault separation
- Reduced nuisance impact from a single circuit fault
- Easier fault finding
- Clearer circuit identification
- Better suited to modern homes
- More practical for future additions where suitable
Existing circuit condition caveat
A consumer unit upgrade is not just a board swap. Existing circuits must be inspected and tested before and during the replacement. If faults are identified, additional remedial works may be required before affected circuits can be safely reconnected to new protective devices.
Start this consumer unit enquiry
For a consumer unit upgrade enquiry, send a photo of the existing consumer unit, photo of the meter, tails and cut-out if safe, number of circuits if known, consumer unit location, access around the board, any tripping issues, EICR report if available, earthing or bonding information if known, and any future EV, garden, solar, battery or smart-home plans. Existing circuits must be inspected and tested, and additional remedials may be required if faults are found.